I will start off with discussion of a new aspect that I researched today.
This week SpaceX filed a patent for StarFall, a reentry pod with a heat shield and parachute. It is relatively large, 10 feet by 2.5 feet and can carry 1000 kilograms. Starfall can be used to deliver product from an orbital factory.
I had a discussion with Grok asking if it was feasible for a starship to be configured as a factory and to stay in orbit for a long time, potentially without any permanent human crew. The answer was 1 to 5 years.
Starships can dock. So resupply ships could deliver raw materials to the factory or bring up a temporary human maintenance team.
What would makes sense to manufacture in orbit rather than on Earth? One thing is silicon crystals to be used as wafers for chip fabs. Gee, Tesla and SpaceX plan to build there own chip fab.
The main benefit to having a silicon foundry in orbit is that the quality of the crystals is much higher. This would increase yield, but Grok says this is secondary. The higher quality wafers are a real advantage in making faster, more powerful chips that make less heat and are more tolerant of radiation. Gee, I wonder if SpaceX could use this type of chip in their AI satellites?
I asked if Optimus robots could run this foundry, but Grok said that it would be much more feasible to have special purpose automation for most tasks, much like Tesla does for cars. Optimus could have a role but more as a care taker than a factory machine.
Grok thought there is a high probability that a pilot project could be running by 2028 to 2030, and a very high probability that a hybrid operation with occasional human visitors by 2030 to 2032.
It seems that having a monopoly on this better quality silicon might be a huge advantage for SpaceX.
[eta] I should give credit to this article on X which inspired me.