davemartin88
Full time employment: Posting here.
- Joined
- Aug 26, 2008
- Messages
- 812
In general terms, I usually start at cutting about half the diameter of the bit on each pass but a lot of variables related to wood and cutter speed. The cedar cuts like butter, could hardly even hear the bit removing wood, the oak much slower.
Having said that, the boxes were each made from one board, 6” x 18” x 7/8” and three hearts are cut with variation in each. The first heart is the lid so has the 3D heart shape and text on the top and a dado on the bottom around the edge to fit in the finished box.
The next heart is upper portion of the box body so cuts are made completely through the wood in the heart shape separated by the width of the box wall. Then a dado is cut in the top to accept the lid. Picture below is the piece that was cut out of the middle heart when I cut it with a laser engraving.
The third heart is the only one that actually has material hogged out, and then only 1/4” deep to make the bottom of the pocket. Then a perimeter cut in the shape of the heart. This piece also gets an area hogged out on the bottom to allow the winding handle from the music box to be turned.
The two pieces that make up the heart box are glued together and then all three pieces are held together in the box shape and sanded to make sure it all matches up.
Probably more than you wanted to know!
Having said that, the boxes were each made from one board, 6” x 18” x 7/8” and three hearts are cut with variation in each. The first heart is the lid so has the 3D heart shape and text on the top and a dado on the bottom around the edge to fit in the finished box.
The next heart is upper portion of the box body so cuts are made completely through the wood in the heart shape separated by the width of the box wall. Then a dado is cut in the top to accept the lid. Picture below is the piece that was cut out of the middle heart when I cut it with a laser engraving.
The third heart is the only one that actually has material hogged out, and then only 1/4” deep to make the bottom of the pocket. Then a perimeter cut in the shape of the heart. This piece also gets an area hogged out on the bottom to allow the winding handle from the music box to be turned.
The two pieces that make up the heart box are glued together and then all three pieces are held together in the box shape and sanded to make sure it all matches up.
Probably more than you wanted to know!
Last edited: